Alva’s next-gen electric motors and propulsion systems are based on patented FiberPrinting™, a ground-breaking production process enabling Alva to rapidly design and manufacture ironless windings for any electric motor or generator.
With FiberPrinting™, technical and composite fibers can be combined to enhance thermal, mechanical and electromagnetic properties, leaving a copper dense winding used in ironless motors
Up to 60% copper fill factor
Any pole number
Windings 90 degrees to magnetic force field
Custom series and parallel connections
Any diameter, thickness, and axial length
High-volume automatic production
Composite structure for high strength
Alva’s ironless motors are made up of a permanent magnet Halbach-array rotor and a FiberPrinted™ stator. The motors exhibit unique characteristics over conventional iron-cored motors due to the FiberPrinted™ ironless winding, including no magnetic stator saturation, zero cogging torque and low inductance
Extreme peak torque and peak power
Faster acceleration
Smooth motion at low speeds
Low noise and vibrations
High precision
High efficiency
Energy efficient ironless generators for maximum energy yield in all rpm ranges
Zero cogging for limitless accuracy and smooth operation in high-precision applications
High-efficiency traction motors with unique integration possibilities in ground vehicles
Compact and energy-efficient marine propulsion systems for UUVs and other marine systems
High performance meets uncompromising reliability with Alva's aerial propulsion systems
